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by Michael
Erskine
M'CHIGEENG---It isn't easy to open an abattoir in Ontario these
days, just ask Richard and Marian Williams, but with
perseverance and determination, a lot of local help from
Richard's hockey buddies and an unfailing faith in the Lord, the
M'Chigeeng First Nation couple's much-anticipated abattoir is
finally rising above its poured concrete floors.
Driving by the
Highway 540 construction site, you can see the building that
will house Manitoulin Meat and Bakery has already taken shape.
Just behind the 55-foot-by-50-foot retail operation, sits a
concrete pad with innumerable plastic drains poking up across
its surface; this is where the 30-foot-by-70-foot steel building
that will house the abattoir operation will arise in the next
two weeks.
It has been
quite a travail to get to this point, one marked by a seemingly
endless stream of bureaucracy and Catch-22 legal conundrums that
would have made a less determined pair of entrepreneurs throw
their hands up in despair.
The need for a
local abattoir accessible to local cattle farmers is beyond
dispute, currently they must travel far to the east beyond
Sudbury if they want to process their cattle.
"It is going
to help to a certain extent," said Harley Bayer, of Mindemoya,
who raises both beef and hogs. "It will save quite a bit of
travelling to Sturgeon Falls, three-and-a-half hours one way,
and then a second trip back to pick it up."
Tehkummah
Reeve and cattleman Jim Anstice was more expressive about his
feelings on the project.
"It's great,"
he said. "We have been waiting with bated breath for this to
happen!"
The business
model the pair have put together is solid and funders are ready
and willing to back the operation, local politicians from all
levels of government call asking how they can help move the
project forward, everybody, it seems wants this project to go
forward and be successful.
But time and
again, new rules, even conflicting rules, arise to place new
hurdles between the couple and their goal.
One of the
most frustrating of those hurdles is the requirement by Indian
and Northern Affairs, ABC (Aboriginal Business Canada) and the
funding conduit Waubetek for the abattoir to be licensed before
funding can be released. Unfortunately before the province
grants the license, the building has to be in place. It is this
Catch-22 that has slowed construction to a standstill.
"It's crazy,"
said Mr. Williams, shaking his head ruefully.
Mr. Williams
is quick to point out that Waubetek Business Services and Indian
and Northern Affairs Canada are supportive, and that
Algoma-Manitoulin-Kapuskasing MP Brent St. Denis has personally
called to ask what he can do to help.
His praise
flows freely for local provincial Ag-rep Brian Bell, but he is
somewhat less enthusiastic about the provincial inspectors that
he has had to deal with during the construction of the facility.
Mr. Williams
was also effusive in his gratitude to people like Kevin
O'Conner, Barry Cooper, Murray Werbeski and Bill Cox, most of
whom he played hockey with, and who have, as local construction
and business-people gone the extra mile to help make this
endeavor a success.
"Even Lyman
Construction, he's family, but he has done so much to help out.
Our accountant, Darcy Williamson really helped us in setting up
the business plan," he added. "Darcy told us straight up, 'If
the numbers don't support it, if it doesn't feel good, I'll say
don't do it!"
From the
farmers' perspective, the need is there beyond any shadow of a
doubt.
"Any abattoir
that will kill cattle is a good thing at this point, large or
small," said Mr. Bayer. "We need the slaughter capacity. We just
don't have enough of it in this country."
"I was hoping
when the government announced funding for new slaughter
capacity, that there would be some money for small local
abattoirs," he said. "But then it turned out that the money was
for two or three big ones. I think that is a big mistake. They
would be better off with small regional operations."
With large
meat plants, a single incidence of disease or health issue would
back up a huge portion of the system, pointed out Mr. Anstice.
"With small
regional plants," he noted, "there would almost no impact on the
supply line."
The abattoir
may be the main focus of interest for local farmers and
politicians anxious to find a path through the challenges facing
the cattle industry today, but it is only one part of the
business mix that will help make this project a success.
There are
actually two businesses arising here. The abattoir, aptly
bearing the moniker 'Island Abattoir,' and the aforementioned
Manitoulin Meats and Bakery, a combined retail butcher shop and
baked goods store.
The need for
two separate names, and two buildings separated by 80 feet,
stems from the way the two operations will be regulated,
explained Mr. Williams. If they were to be all housed in the
same building, or even operated under the same name, there would
be two sets of inspectors, two sets of regulations to meet and
even more headaches trying to reconcile the two.
"It's just a
lot simpler this way," he said.
One thing that
simplifies his operation is being on 'town' water, although he
will have to dig and install a significant length of piping to
get to where the current connection lies.
A bit of a
complication will be the septic system. For the time being, the
waste water from the operation will be going into huge 2,000
gallon holding tanks. It is going to take a while under
operation before it can be determined whether the local water
table can safely absorb the amount of water in a septic system.
Politics plays
a big role here, because even though he is only 80 feet from the
Band's sewer system, there is no extra money to run a connection
for the business.
"They told me
maybe when the sun rises in the west," said Mr. Williams.
"Because the band has been fighting with the government, there
is no extra money available for anything."
Mr. Williams
shrugs philosophically.
"It would be
nice," he said, of the sewer connection. "But we go with what we
have and make the best of it."
Manitoulin
Meats and Bakery will have a small sit-down coffee shop, a
mini-Timmy's as Ms. Williams describes it, where people will be
able to sit back and relax have a coffee and sample the cakes,
pies, soups, salads and ready-made pizzas baked in the
operation's complete set of convection ovens.
Owning her own
business has been a life-long dream for Ms. Williams, but one
which was held in abeyance for the past 23 years, while she
worked in the cafeteria at Manitoulin Secondary School. Now,
together with her husband, she is seeing that dream come to
life.
Near the back
of the bakery section of the building, a window will allow
clients to ring a bell and order (or pick up) their meat orders
from the climate-controlled butcher shop located in the back.
Mr. Williams,
who spent several years working as a meat inspector, and at the
Island's previous abattoir, once located in
Spring
Bay,
will be preparing every type of custom meat cut for his
customers.
Island
Abattoir, located on the other side of the property, will also
take up part of his time, as farmers make appointments to have
their beef processed.
"We will have
a barn, but it will only be for temporary holding," explained
Mr. Williams. Because of the semi-residential location of the
operation, holding animals for any length of time will be out of
the question.
"Cattle, and
especially hogs, can be very noisy," he said. In order to
minimize the impact of noise on any of his neighbours, a quick
throughput is very desirable.
"We will
process heifers, steers, bulls, cows and calves," he said, "but
no downers."
Dealing with
cattle who cannot come in under their own steam would be simply
too expensive and risky for the fledgling operation.
The cattle
will enter the 'knock box,' where a powerful and humane stun gun
will immediately render them senseless before decapitation and
de-hiding.
Rails will
keep the meat high above the ground, avoiding contamination,
throughout the carcasses journey through chilling, curing and
final processing into sides, quarters and hinds of beef.
"Beef
typically cures for seven to 10 days," said Mr. Williams.
The storage
system will be able to hold at least 10 carcasses at one time,
and that has set the initial capacity of the operation.
Throughout the
process, inspectors will be checking the meat to insure it meets
proper standards.
Temperature is
a critical consideration in this type of operation, and a number
of extra doors and separations were added to the initial design
to help insure that everything stays at the proper level. The
vast majority of the building must stay below 34 degrees
Fahrenheit, and the cooler house must remain below 10 degrees.
Great care has
been taken to insure the system remains closed, he noted, while
standing in a puddle of water in the middle of the concrete pad.
"Kevin is
really proud of this puddle," he laughed. The water makes it
clear that the shape of the concrete flooring will keep
processing water flowing properly into the holding tank drains.
"It took a lot of work to get this just right."
The business
will also process wild meat. Mr. Williams said that it is very
important that he gets the business up and running before the
start of this year's influx of hunters. The location of the
business is ideally suited to the hunter trade, and in order to
take advantage of that source of business, he points out, you
have to actually be in business.
Mr. Williams
is currently working on partnership arrangements with another
Island business to meet the demand for 'pepperettes,' smoked
meat products and organically produced meats, areas he feels he
simply will not have the time to focus on himself.
Another
Northern operation, Charlebois Farms, has been very supportive
of the project, he noted.
"I really want
to stick to working together with Northern businesses, Northern
farmers," he said. "We will be drawing from Blind River to
Sudbury."
The initial
cost of the abattoir section of the business skyrocketed from
$10,000 to over $26,000, he noted, with each visit from a
provincial inspector seeming destined to add to the final tally.
Still, the
couple have been receiving a steady stream of calls from farmers
wishing them well and inquiring as to when the operation will be
up and running.
As the
Williams link arms and gaze back at their dream taking shape
under the carpenter's hammers, they are acutely aware that the
hopes and dreams of cattle farmers across the Island and the
North Shore are riding along with them.
"For
everything we do we ask God's blessing," said Ms. Williamson. |